How To Test The Quality
Of Your Product Packaging?
The success of your fantastic brand depends on durable custom printed product packaging boxes. And for that purpose, testing the quality is crucial. Read this blog to learn about different testing methods and how you can utilize them to improve your precious products’ packaging boxes.
Packaging is one of the most effective ways to maintain the quality of your items. It aids in showcasing your brand beautifully in front of customers. According to 67% of American consumers, packaging made of paper and cardboard makes a product look better than packaging made of other materials. (Ipsos) This is why the packaging industry has evolved significantly over time. It has emerged as one of the fastest-growing businesses. Custom product boxes can dramatically improve your brand's image. Perfectly sized boxes provide the best protection for the products.
Thus, doing many tests for this unique product packaging is critical. This helps to ensure the safety of the items. You can also conduct vibration and compression testing to ensure smooth shipping. Companies rely on drop and edge-crush testing to keep the packaging's weight constant. In this article, we'll go over how to test the quality of the custom product packaging for your product.
What Exactly Is Product Packaging Design Testing, And What Makes It Crucial?
Package testing is the practice of assessing the functionality and robustness. They are also designed to check the security of product packaging. It is essential to make sure goods arrive at customers in the best possible shape. 40% of customers who saw your packaging that was distinctive or branded would post a picture of it on social media. And 55% of people who watch unboxing videos say they were persuaded to buy the product by the video. (Distribution Dotcom) Through package testing, businesses reduce product damage and increase customer satisfaction. It also safeguards the brand's reputation.
For example, Amazon is famous for its stringent package testing protocols. These protocols guarantee the safe delivery of goods to consumers. They test their designed product packaging to see how long-lasting and protective it is. Also, conduct vibration, drop, compression, and environmental testing.
Is Testing The Design Before Launch Really That Big Of A Deal?
Testing custom packaging designs is, in fact, very important. Stylish and cool product packaging sets your product apart from the competitors. You'll probably be forgotten and relegated to the store shelves if you don't have a purposeful design.
How Do You Assess The Quality Of Packaging?
High-grade machinery is used to assess the quality of your product design boxes. The Custom Boxes, a leading custom product packaging producer, offers these. Brands also rely on tests and procedures. The results are available in video, image, and graphical formats. Testing helps the organization to examine the properties and characteristics of cardboard boxes. It aids in estimating the quality at various stages of production. Furthermore, it emphasizes the impact of external forces that may influence it. Here are some techniques to test the quality of your unique packaging of products:
1. Material Testing
The material test is designed to determine the resistivity of packaging material. This test can be performed by bursting the strength of the paper. The test is difficult, but the results can accurately estimate the strength parameters. Burst pressure is the resistance with which a paper sample rejects the pressure until it bursts. The pressure must be applied unilaterally and consistently.
You need to repeat the test ten times to find a realistic value. Five from the top side and five from the broad side of the sample. According to international standards, the material tests are suitable for all types of cardboard. This test ensures durability if you make custom cosmetic packaging boxes, custom display box packaging, or others. Even brands have started using this test for custom food box packaging to ensure the product's safe delivery. This test also helps give exceptional packaging boxes to your clients. As they are demanding when buying these boxes. Tested packaging helps them feel satisfied that they are purchasing the right product.
2. Packaging Testing
Edge crush test and drop test are two standard packaging tests. These tests can be applied to various custom packaging designs for many products. The details of these tests are provided below.
2.1 Edge Crush Test (ECT)
The stacking and shipping of boxes are standard in factories and warehouses. Sometimes, a factory may need more storage space. Stacking the custom boxes with logos properly can protect them. It is a test to measure the resistance level of your packaging, especially from the edges.
Moreover, it gives you information on the toughness of cardboard compared to the machine's direction. The ECT value is a meaningful test worldwide, especially for custom cardboard box packaging. It also measures the compressive force your packaging can resist. Both in a vertical or horizontal direction before it collapses. The result is given in kilonewton per meter. Using this test helps ensure the safe shipping of your products. You will no longer be stressed about the integrity of the products.
2.2 Drop Testing
The package freefalls on its edges, surface, and corners in this test. It is like a shock test often conducted during the pre-shipping inspection. The test is easy to perform and reveals all issues with packaging. Custom printed packaging boxes are present with the product you use them for. The next step is to drop the packaging from a pre-defined height with the help of a machine. This also enables the makers to estimate similar conditions during shipment and transportation. Several times of repetition are essential from different angles to find an accurate value. Your clients will love to receive fragile items in intact form. Thanks to this test, you will get perfect readings.
3. Storage And Transport Simulation Testing
These tests simulate transportation through good heavy vehicles, which include rail, ship, plane, or traditional handling. Some of the tests under this category also include vibration and compression testing.
3.1 Vibration Testing
It provides information on the product's transportation stress and customized packaging. Although modern vehicles drive smoothly, transportation through different vehicles can produce sudden vibrations. This may affect the shipping, internal, closures, or main products during shipment. Extra bumping can affect the quality of your packaging as well. The vibration test analyzes the performance of custom boxes. It also considers the protection provided by the closures and interior packaging.
3.2 Box Compression Testing (BCT)
Personalized packages can withstand the force in kilonewtons before compression. The test indicates how much load the product box printing can support. It is usually performed in the laboratory using compression testing equipment. The test determines whether the box is stacked or compacted in a limited space with other packing elements. The edge crush test proceeds by applying force to the edges. Whereas the box compression test applies force diagonally opposite the edges. Finally, the box is squeezed between two parallel rollers. Just to disclose any bulging or deformation in shape.
4. Climate Conditioning For Various Environments
The climate of your product destination may differ from its manufacturing place. The regions with tropical climates have a higher level of humidity. Some may have dry climatic conditions. Your custom designed packaging material can deteriorate under different temperatures. The only way to access this is to conduct a climate conditioning test on your product packaging. The packaging material is also in a chamber for about 72 hours to reveal the change in its physical properties. A calibrated environmental chamber also is available for different temperatures and humidity levels. Experts recommend these tests for even eco-friendly packaging boxes. It helps to get reliable quality and results.
5. Seal Integrity Testing
Testing for seal integrity involves evaluating the integrity and strength of each product. Also, for package closures, caps, and seals. Eye examination and vacuum decay testing ensure that goods are adequately sealed to avoid contamination or spoiling.
6. Horizontal Impact Testing
Using horizontal impact testing, custom printed box packaging is tested for sensitivity to horizontal impacts. Such as complicated forklift handling or truck docking. This type of testing is beneficial for large or heavy items.
7. Sensory Testing
One technique that assesses custom made packaging using human senses is sensory testing. Not only should packaging look good, but it should also feel, sound, and even smell good. Understanding the user's experience and product applicability requires a comprehensive approach.
8. Barrier Property Testing
This technique assesses how well the packaging absorbs light, gases, and moisture. All of which can have a detrimental effect on the shelf life or quality of the product. Barrier qualities are evaluated using advanced methods. Such as measurements of the oxygen transmission rate (OTR) and moisture vapor transmission rate (MVTR).
9. Tamper-Evident Testing
It is vital for consumer safety to guarantee the integrity of tamper-evident elements on primary packaging. Tamper-evident seals are tested for efficacy using mechanical, optical, or chemical techniques.
Bottom Lines
Thorough custom packaging box testing is an essential strategy to increase your company's packaging efficacy and efficiency. By conducting testing, you may improve your packaging solutions. You will also reduce the likelihood of product damage. You can use the experience of recognized testing and product packaging design companies like The Custom Boxes.
You may deliver your things to any destination if their packaging has been tested and optimized. As you know, they are safe and ready for travel. The Custom Boxes collaborates with companies like yours. To provide packaging and extra full-service packaging solutions. Such as packaging testing requirements for various sectors. To speak with a packing professional, contact us right now!
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