Finding the Right Blister Packaging:
A Guide for Your Business

The perfect blister packs are necessary to optimize your blister packaging. It leads to boosting brand reputation and satisfying customers. The reason is it offers enhanced protection to a range of products. They are available in various materials, types, and customization options. Read on to learn how to select the right blister packaging for you.

Ryan Hughes
Ryan Hughes
Finding the Right Blister Packaging

The packaging world always excels in catering to the evolving needs of customers. That is why it keeps on introducing packaging solutions that can better bear the circumstances they have to face. One amazing invention is the emergence of custom blister packaging. It is a special type of packaging. Unlike ordinary packaging boxes, blister packaging contains plastic cavities or pockets where products are placed. Backing materials such as plastic film, aluminum foil, or paperboard are attached to seal it. The thermoformed plastic is the most popular choice for their crafting.

Various industries like to opt for these blister packaging solutions. The reason lies in their versatility, visibility, cost-efficiency, and durability. Also, these packaging options offer temper evident features. All these features make them a staple in different sectors. Blister packs can accommodate a range of products. However, they are good for pharmaceutical products, consumer goods, and electronics. Cosmetic products and food items commonly come in blister packs because they ensure hygiene. If you want blister packaging for your products, choosing the right one is crucial.

This is the decision that can impact product integrity, shelf appeal, and also customer experience. This guide will narrate some factors to consider while finding the right blister packaging for your business.

A Guide That Make Finding The Right Blister Packaging Easy

Unlimited benefits of blister packages urging brands to consider it. All in all, this is a smart decision that can elevate the brand and allow it to excel. However, choosing the most appropriate one is very important. This is because it comes with a variety of options. A perfect pick can save you from unwanted outcomes.

1. Clarify Your Product Requirements:

Clarify Your Product Requirements

Before understanding the types of blister packaging, it is important to know what your product requirements are. A better assessment of this factor allows you to find the particular type for your business. For this, consider:

Product Dimensions:

All products are not alike. They come in a variety of shapes and sizes. Determining these dimensions is important. Blister pack packaging is available in various configurations in the market. Choose the one whose cavity shape and size better matches that of your product's sizes.

Level of Product Security:

Some products are delicate while others are durable. Both types cannot be packaged in the same type of packaging. If you do so, it is a threat to the integrity of products, especially the delicate ones. Evaluating the protection requirements of your products is mandatory. It saves you from choosing packaging that leads to potential damage. For delicate items, you have to choose thicker materials. Additional cushioning is sometimes also required.

Visibility:

Do you know what makes blister packaging more popular? It’s the visibility. When customers see the products clearly, they are more likely to be impressed and make a purchase. Choose blister packaging only if showcasing your product is important.

2. Look for the Right Type of Blister Packaging:

Look for the Right Type of Blister Packaging

There are many blister packaging types. Read below to have their understanding along with their benefits. It is an important factor in deciding which one suits you better.

Standard Blisters:

They come in fixed shapes and sizes. A standard blister contains a pre-formed plastic cavity to hold a product and a paperboard blister card to secure it. These blisters are ideal for protecting and showcasing normal products.

Clamshell Packaging:

This type contains two halves joined together with a hinge. Both halves are usually transparent and made of plastic. Clamshell packaging is good for heavier items. It is reusable, making it ideal for users as well as the environment. Also, these packaging solutions offer diversity. A two-piece clamshell is the type that lacks a hinge. Two plastic sheets are there to hold and secure the product. Moreover, a tri-fold clamshell is another type featuring a bottom stand. It allows products to stand upright on the tabletop or shelves.

Skin Packaging:

For irregularly shaped items, skin packaging is an ideal way to offer protection. In this type, plastic film is heated to conform it to the product. Actually, the product itself acts as a mold in skin packaging. The vacuum is created within. Thus, the product is in between heated plastic sheets and the air that is vacuumed.

Thermoformed Blisters:

The most common type of blister is a thermoformed blister. Heating turns a plastic sheet or polymer into a molten form at a specific temperature. Using molds, thermoforming blister packaging can be customized to fit the specific shape and size. Pharmaceuticals packaging and food packaging are typically thermoformed blisters.

Face seal Blister Packaging:

In this kind of blister, a pre-form plastic sheet having the shape of the product is attached to the backing paperboard card. Heat sealing allows them to bind together. A full-face seal blister completely encloses the packaging with plastic, covering it from one side to the other.

Trapped Blister Packaging:

Eliminating the need for sealing tapes, this type is quite different from others. A single thermoformed sheet is trapped within die-cut cardboard to form a trapped blister.

Full Card Blister:

Here, the blister fully encloses the product. It extends to cover all sides, including the paper lid. This means the plastic blister is sealed around the whole backing material. For enhanced protection, this type is the best among various blister types.

Foil Blister Packaging:

It is a type of blister packaging that uses aluminium foil as the backing material. This type is feasible for packaging small products and raising the worth of your delicate items.

3. Be Cautious while Selecting the Materials:

Be Cautious while Selecting the Materials

The matter selection is a vital step. It impacts the overall aesthetics and the performance of your blister packaging. It utilizes a variety of polymers. These include PVC, PVDC, PET, PP, COP, and a few others. The following materials are common in blister card packaging:

Polyvinyl Chloride (PVC):

PVC is a polymer that finds great applications in the packaging industry. Two benefits make it suitable for everyone: first, its clarity allows better visibility. Second, it is cost-effective, so businesses of all sizes can afford it. Thus, it is the most common and preferable blister packaging material. PVC packaging material is often combined with polyvinylidene chloride (PVDC). This results in improved barrier properties and protection against moisture and oxygen.

Polychlorotriflouroethylene (PCTFE):

This form of laminate is famous as an effective moisture barrier. Blister packaging containing PCTFE offers the minimum value of water permeation.

Cyclic Olefin Polymers (COP):

COP polymers along with their copolymers offer better thermoforming properties to blister packs. Also, these polymers contain good barrier properties to ensure the product integrity. To make deep pockets, blister pack manufacturers use this polymer with other polymers such as polypropylene and polyethene. Most pharmaceutical blister packaging is made using this combination of polymers.

Polyamide:

Blister packaging manufacturers use a combination of PVC, aluminium, and polyamide to craft more useful packaging options. Cold seal blister packaging is an example of this type of combination. This helps brands to get better and improved quality of blister packaging.

Polyethylene Terephthalate (PET):

If you want more durable packaging material, PET is best for making blister packaging. It offers unmatched clarity and is also resistant to impacts. For packaging high-end products, it is the best option.

Polyethylene (PE):

This material is famous for its chemical resistance. Also, it offers toughness which is paramount for enhanced durability.

4. Customization and Branding:

Customization and Branding

Custom blister card packaging offers a vast canvas for endless customization options and branding opportunities. Try to harness it as maximum as you can.

Blister Card Printing:

Custom blister cards support higher printability, allowing brands to showcase their creativity. For branding, you can print logos, designs, and product information on a blister or backing card. Preprinted blister foils are also available to meet the various demands of businesses. You can turn ordinary people into attention-seekers and enhance brand visibility. Making packaging attractive and informative is possible using blister printing.

Colors and Finishes:

Select colors of your blister packaging that reflect your brand mission and personality. Colors play an important role in showcasing uniqueness and grabbing attention. Furthermore, finish options allow you to add a sophisticated touch to your packaging. For this, consider matte, gloss, embossing or debossing. For example, emboss pharmaceutical brand name or logo on blister pill cards. This leads to customer satisfaction and loyalty.

5. Collaborate with Reliable Blister Pack Suppliers:

Collaborate with Reliable Blister Pack Suppliers

For ensuring quality and consistency, opting for a reliable blister packaging supplier is paramount. It saves you from losses and damages. Sometimes, packaging blisters become necessary to offer further protection to the products. For this, ask your supplier to provide you with blister bags. These bags add additional safety and better presentation.

Moreover, blister box packaging is also important for some products. These boxes enhance professionalism and contain more space for effective communication. Select the supplier or manufacturer that offers you competitive pricing without compromising the quality. Also, choose sustainable packaging to be a part of a safe planet. Only an experienced company like The Custom Boxes is capable of meeting all your demands under your budget. We offer free shipping and customer support to facilitate our customers.

Final Thoughts:

Finding the right blister packaging is crucial. It requires a balanced understanding of various factors. After reading the above article, it has become easier for you to do it correctly. The reason is now you know how to proceed stepwise towards a smart decision that never lets you down. So, what are you waiting for? Grab your appropriate blister packaging now and witness your brand's success.

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