Apply These 6 Secret Techniques to
Improve Cardboard Boxes

Cardboard boxes are the name of strength and versatility in the world of packaging. With their high-class customization options, you can welcome them to meet any of your needs and preferences. You can apply various techniques to improve cardboard boxes. Read on to learn six of them. By applying these simple 6 secret techniques you can greatly modify your cardboard boxes up to the mark.

Javier Morales
Javier Morales
Apply These  Secret Techniques to Improve Cardboard Boxes

Among the myriad of available options, cardboard boxes are the best packaging solutions. Shortly after their introduction in the packaging industry, cardboard boxes are creating a legacy. On their own, they are excellent and safe product carriers. But you need to improve their structure and design to boost their protection capabilities. Other shapes than square cardboard boxes are good at fostering attention. A question may strike your mind here: How can I improve my cardboard box? Simply, you need to introduce several customizations that help you leverage these packaging boxes in your brand's favor. The custom options, printing choices, finishing solutions, and add-ons they bring themselves are just hard to ignore. Custom cardboard boxes provide you with a perfect combination of economic branding opportunities, product protection, and fascinating presentations.

Six Secret Techniques to Improve Custom Boxes:

You can always rely on these wonderful packaging solutions no matter what kind of products you deal in. They can fit in just any product with any specification. In short, these should be designed in a way that when customers open cardboard boxes they can witness their magic. The reason is that they are an important part of their excitement. However, to tap their full potential in your business's favor, you need to improve the overall design. As an inexperienced packaging designer, it can be hard to come up with improved box designs in the first go. That is why we have enlisted a few tips to improve the cardboard packaging design.

1. Cut The Cardboard Boxes Precisely:

Cut The Cardboard Boxes Precisely

Whether you want to design small cardboard boxes or large ones, cutting is an essential part of the process. If you ask how do you make a perfect box out of cardboard. Then, I must say precise cutting is very important. With the advancements in technology, modern cutting machines are available. However, sometimes you have to make cardboard boxes on a small scale. For this purpose, you need to know some of the unique techniques to help you out. If you think of using a pair of scissors, it is one of the most irritating methods. Below are some better options:

1.1 X-Acto Knife:

Using a good box knife or an X-Acto knife is an effective method of cutting cardboard. First, trace out the place from where you want to cut—Mark with a pencil and score with a knife. The best way is to make multiple passes. Cut a little deeper every time unless the cardboard is cut through completely. The technique is best for minor cuts and detailed work. If you go for larger pieces, beware of hand cramps.

1.2 Hacksaw/ Reciprocating Saws:            

A saw works well if you want to make thicker cardboard boxes for sale, i.e., double or tripled layers. It is the fastest and most accurate way to cut. It is also acceptable to have a standard mini hacksaw in your tool kit. Using any saw with reciprocating blades is perfectly acceptable in the case of cardboard.

1.3 Laser Cutters:

Laser cutters are best to use if you want to create cardboard boxes with complex designs or delicate cutouts. It can make almost any pattern you can think of. Moreover, it is faster and more accurate. The only thing you have to be careful of is that the cardboard does not catch fire. Hence, you can cut any custom size cardboard boxes using this method.

1.4 Soldering Iron:

This method is slightly dangerous for cutting cardboard, but people use it as fun. Heat your soldering iron and use it to burn the cardboard. It is recommended to use it outdoors, like in a garage, as it may set fire alarms if you continue using it for a long.

These cutting methods allow you to incorporate various packaging Ideas with cardboard boxes to excel yourself in the competitive market landscape.

2. Glue The Cardboard Boxes Properly:

Glue The Cardboard Boxes Properly

Using any old adhesive for gluing cardboard does not work well as cardboard is a stiff material, so a particular type of glue should be used. People have been using tacky glue, rubber cement, or wood glue for years. But here we are going to tell you some better options.

Hot glue is the most recommended choice when it comes to gluing cardboard. Hot glue is so effective that it sticks to almost anything. It is suitable for filling gaps and joining larger pieces together. However, it has a terrible effect if used with paint. If you wish to make a good joint, put a thick stream of glue and press the cardboard together. Then run the tip of the glue gun over both edges. Wait for the glue to dry. The drying time of hot glue is still much faster than other alternatives. By reinforcing weak joints, you can make cardboard last longer. The second option is Elmer's glue.

It is best for gluing small cardboard boxes. It is also recommended for painting but does not work for edge joints. Finally, a glue stick is a good choice if you want to glue cardboard to paper sheets, as it dries much quicker. Printing of custom cardboard boxes is becoming a trend nowadays. It comes up with endless opportunities to upgrade the business status. If you want white cardboard boxes to showcase a sophisticated look, opt for the glue that goes well with the look.

3. Get Rid of Frayed Edges:

Get Rid of Frayed Edges

In cutting cardboard, you may come across some frayed or rough edges. These are incredibly annoying and compulsory to remove to get a better finish. A simple technique to get rid of them is to use 80-grit sandpaper. Just sand the rough edges as you do with wood. The edges will soften very nicely, making your product much better. Different sanding tools and techniques are also available. You may search on the Internet and experiment with them. Shipping boxes made of cardboard are common. Getting rid of frayed edges allows easy handling without damage during transportation.

4. Design A Packaging That Fits:

Design A Packaging That Fits

Here is the essential secret to designing perfect cardboard boxes. First, make a packaging that fits. It is the primary concern of all custom providers. Never leave empty spaces, whether you want to create a product box, mailbox, or corrugated packaging. Designing perfect-sized custom cardboard boxes is the key to success. If some gap is left, it may cause a box to dent. So, a snug fit is important. Otherwise, you have to place excessive packaging material to fill the box. It proves less sustainable and costlier. Consumers analyze different things by looking at the package. They prefer custom-fit and lightboxes.

Moreover, if the items are fragile, leave half to one-inch margins while designing custom cardboard boxes. Use sustainable packaging material like shredded paper fillers or inflatable air cushions to fill the void space. Crafting cardboard box with handle allows convenience in handling, reducing the risk of accidental fall-off. Also, custom cardboard box sleeves can become a good addition for enhanced protection and elevated appeal. A cardboard box with dividers proves best in protecting accessories and products during transit. For this, you have to consider cardboard box divider types that suit your intended purpose.

5. Increase the Compressive Strength:

Increase the Compressive Strength

How to make cardboard boxes strong? This is a very crucial aspect. Well, if you want to increase the durability of cardboard boxes, the best way is to work on their compression strength. To increase its compression strength, the horizontal edges of the cardboard box are perforated while the vertical edges are chemically treated. This combination of mechanical and chemical treatment increases the durability of cardboard to a significant level. Once you reinforce the packages through this unique method or technique, they do not experience any damage. Whether the load applications or pressures are high, packaging with higher compressive strength can easily resist physical stressors. As a result, they do not experience any wear or tear in the structure, which helps you keep the inside items safe and sound.

6. Seal It Properly:

Seal It Properly

Robust crafting is dependent on the proper sealing of cardboard boxes. If you want to reduce the risk of cardboard boxes opening during transportation, the best way is to work on the sealing technique. Every package needs to be sealed, especially the heavy ones. There are different plastic and paper tapes for this purpose. You might be aware of that brown tape. It works well for all types of boxes, especially brown cardboard boxes. Use transparent tape for a transparent cardboard box. However, it can be printed with colors, logos, images, whatever you like. Tapes printed with the brand logo or images of cardboard boxes are now a trend. For heavy-duty shipments, use steel or plastic strapping.

You can seal two cardboard boxes together if you are sending them to the same place. It avoids the chances of misplacing. Even this strategy is good for sorting boxes containing similar items.

Where To Buy Cardboard Boxes?

Where To Buy Cardboard Boxes

If you want to buy cardboard boxes then considering cardboard boxes wholesale is the best option. The Custom Boxes excels in providing cardboard boxes that are capable of hypnotizing the senses. Highly skilled designers and graphic teams work day and night to offer top-notch packaging to meet the expectations of our clients. Buying bulk quantities can benefit you in multiple aspects. We never compromise quality. Second, we try our best to deliver as soon as possible. Third, we offer free shipping all over the world. Fourth, but not least, you cannot get the cheapest rates that we offer at any other place.

Final Thoughts:

Cardboard boxes are just phenomenal packaging solutions providing several benefits to various brands. Various techniques can improve the functionality and visual appeal. Improving these aspects is necessary to foster brand reputation. Designing may seem a difficult task for a non-professional. However, all the techniques mentioned above are enough to step up and enhance the impact of these packages on the success of your business.

Get a quote

(the more information you provide, the faster we’ll be able to get you what you need)

Most popular post

Premier American Manufacturer of Packaging and Custom Boxes

Experience the ease of creating and ordering custom boxes and affordable packaging online with the Custom Boxes. Contact us today to discover how we can turn your packaging vision into a reality.

single image

Payment & Security

square tick No Hidden Charges

money back Money Back Guarantee

thecustomboxes.com online guarantee the privacy of all the customers and never share their personal information with third parties. For more details read our Privacy Policy.

payment icon 6
payment icon 5
payment icon 4
payment icon 3
payment icon 2
payment icon 1